COVID-19

Ear Savers Design & Production

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Proper Surgical Mask Strain Relief Band Placement

Ensure that the surgical mask ear straps still pass above and below the ear while the “Ear Saver” is worn.

 

Rapid Manufacturing for COVID-19

Gary and I have been producing both laser cut and 3D printed ear savers for medical and emergency personnel.

 

Both of these designs were given to the Saskatchewan Health Authority and 3SHealth and distributed for commercial production for medical personnel across the province. 

 

Our manufacturing concluded with the end of the pandemic, feel free to use and distribute the designs below if you still need some ear savers

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Donated

7,831

Design Downloads

Where Our Dontations Went

Our PPE was sent to first responders and medical facilities across western Canada with a few facilities in the United States and Central/Eastern Canada to cover shortages at other maker spaces. 

 

We collaborated with a group (the Saskatoon Earsaves Alliance) to help other makers and engineers optimize their designs/printer settings, and centralize requests.

 

Gary and I collaborated with nurses, doctors, and the Saskatchewan Health Authority (SHA) to establish approvals and SOPs, allowing our designs to be used in hospitals and medical facilities.  

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Sask Saver - V1

3D Printed - EcoSafe PLA Plastic

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Production
Strongest and fastest to produce with a large bore nozzle.
Hot ending will greatly increase the shell shear strength.
The ones above were printed with a 1mm line width and 0.8mm line thickness.

An animation of my G-Code is shown below.

Cleaning: 
Peroxide, Bleach, or Soap and Water

Disposal:
Recycle (#7) or Hot Compost

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Design Attribution
This design was modified to be stronger and faster to produce from a creative commons design distributed by the US National Institute of Health.

It is distributed under an Attribution ShareAlike Creative Commons License.

You may produce this design commercially, and modify the design how you like, but the design must be credited.

Sask Saver V1 Downloads

Sask Saver - V3

Laser Cut - Cast 40 Thou PS Plastic

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Production
Easily tessellates onto a 4’x8′ or 24″x16″ sheet with low loss.
Ours were produced with 40 thou cast PolyStyrene (PS).

Make sure to etch a recycle symbol and plastic ID if you want them to be accepted by recycling centres.

Cleaning: 
Alcohol, Peroxide, Bleach, Dishwasher, or Soap and Water

Disposal:
Recycle (#6)

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Design Attribution
This design (Sask Saver V3) was created by Gary David and Danno Peters.

It is distributed under an Attribution ShareAlike Creative Commons License.

You may produce this design commercially, and modify the design how you like, but the design must be credited.

Sask Saver V3 Downloads

Learn More

Emergency Production

Maintaining currency in our roles and with specialized equipment.

Build Your Own Face Shields

SaskShield_OpenSourceCovid19FaceShield_GaryDavid-DannoPeters

Highly realistic training to evaluate operational readiness and hone skills.

Report a Failure or Suggestion

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How our teams employ advanced tools and tactics to locate  those in need.

How To Get Involved

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Summaries of Search and Rescue Incidents across Canada.